Jobs

Continuous Improvement Engineer


Job details
  • Southend-on-Sea
  • 2 weeks ago

This client is looking for an experience Continuous Improvement engineer to join the team to enhance their manufacturing team.

Key Responsibilities

  • Identify, develop, and implement continuous improvement strategies to optimize the efficiency of aircraft maintenance and repair processes.

  • Conduct root cause analysis on process inefficiencies and develop corrective actions.

  • Facilitate Kaizen events, Value Stream Mapping, and other Lean initiatives to reduce cycle time and eliminate waste.

  • Lead Lean Six Sigma projects focused on improving operational and safety processes within the MRO facility.

  • Utilize DMAIC methodology to measure, analyze, and improve process performance.

  • Train and mentor staff on Lean Six Sigma tools and methodologies to build a culture of continuous improvement.

  • Collect, analyze, and interpret data related to key performance indicators (KPIs) such as turnaround time (TAT), cost per maintenance event, and equipment reliability.

  • Prepare detailed reports and presentations to communicate findings and recommendations to management.

  • Ensure all improvement activities align with our MOE and aerospace industry regulations, such as EASA, CAA, TCCA & AS9110.

  • Work closely with our Compliance teams to ensure that improvements do not compromise safety or regulatory compliance.

  • Collaborate with departments including MRO, Engineering, Operations, Compliance, and Supply Chain to ensure seamless execution of improvement projects.

    Education / Experience

  • Educated to degree level (preferably Masters) in a relevant engineering discipline or equivalent NVQ Level qualification.

  • 3-5 years of experience in a Continuous Improvement, Process Engineering, or similar role, preferably in an aerospace or MRO setting.

  • Strong knowledge of Lean Manufacturing and Six Sigma methodologies (Green Belt or Black Belt certification is preferred).

  • Experience with root cause analysis, process mapping, and failure mode and effects analysis (FMEA).

  • Understanding of aerospace regulatory requirements (EASA, CAA, AS9110, etc.).

  • Strong proficiency in data analysis tools such as Excel, Minitab, or statistical software.

  • Excellent leadership, communication, and project management skills.

    Qualifications

  • Black Belt certification in Six Sigma.

  • Familiarity with ERP systems used in aerospace MRO environments. (Ideally Quantum).

  • Experience in managing cross-functional teams.

  • Strong analytical and problem-solving skills.

  • Ability to manage multiple projects simultaneously.

  • Attention to detail and commitment to safety and quality.

  • Adaptable and flexible to changing environments and project requirements.

  • Strong interpersonal and team collaboration skills.

  • Regulatory Knowledge: Understanding of aerospace regulations, safety standards, and quality assurance processes.

  • Proficiency in Microsoft products essential (Excel, PowerPoint, Word, Outlook) ERP software experience an advantage

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