Manufacturing & Mechanical Engineer

iCOMAT is an Advanced Manufacturing business, which provides state-of-the-art lightweighting solutions based on the Rapid Tow Shearing (RTS) process.

We are proud to collaborate with the world’s top OEMs and end-users. Together we develop new frontiers in automated composites manufacturing which revolutionises the aerospace, automotive and space sectors.

Join iCOMAT – Revolutionising the Future of Lightweight Manufacturing!

ICOMAT is an advanced manufacturing company with game changing technology that delivers the lightest structures possible for aerospace and automotive, at a scale, rate and cost efficiency that far exceeds existing composite production processes. 

We have ensured iCOMAT is made up of people with the drive and imagination to grow a business that will revolutionise the use of composite materials to enable the next generation of lightweight cars, planes and spacecraft.

We build and operate automated factories for composite materials, delivering components to Tier 1 and OEMs. The business has 3 main divisions that focus on the development of automated production machines, development of software design and production tools and lastly the operation of the factory.

Now working with >25 customers (multiple leading OEMs) and earlier this year we completed the largest ever Series A in composites manufacturing (link) to fuel a significant scale-up with growth plans that will see the business multiply in size over the next 2-3 years and expand operations into Europe and the US.

The business currently has facilities in Gloucester UK (Factory 1), Bristol UK (Hardware R&D Centre) and in Athens GR (Software R&D Centre).

As we scale and grow, we’re looking for talented individuals to help us continue driving this transformation. If you're ready to be part of a pioneering team that’s reshaping industries and pushing the boundaries of technology, we want to hear from you!

We are seeking a highly motivated and ambitious Manufacturing/Mechanical Engineer at Graduate or Associate level to join our dynamic team.

The Manufacturing/Mechanical Engineer will play a key role in specifying, commissioning, and developing the RTS and supporting processes.

The Engineer will be responsible for Continuous Improvement activities in the manufacturing environment – developing the RTS process & implementing automation across the product flow.

The successful candidate will form part of a multi-skilled engineering team responsible for the construction of the manufacturing cell. They will have primary responsibility for all mechanical aspects from design, development to hands on assembly.

The Manufacturing/Mechanical Engineer will be heavily involved in day to day activities of maintaining a flawless manufacturing system relating to product created using RTS technology. Implementing a standardised Quality Management Systems procedure and Operating System to ensure absolute quality assurance from the most efficient processes.

What will you be doing? 

• Drive improvements to enhance efficiency, product quality, reduce waste, and minimize costs through CI initiatives.
• Lead projects to develop Manufacturing System Design from concept to production.
• Comfortable with hands on practical assembly, use of power & hand tools.
• Use Structured Problem Solving to determine Root Cause on Overall Equipment Effectiveness / Quality / Operations related issues.
• Identify, liaise and build working relationships with Equipment suppliers.
• Lead projects to introduce new technologies, equipment, or automation systems to improve manufacturing capabilities and competitiveness.
• Working with Quality Assurance, Engineering and Design to ensure APQP activities are delivered effectively during process development.
• Specify and develop manufacturing processes into operations.
• Actively be involved in FMEA activities, delivering overall risk reduction in the area of responsibility.
• Develop and maintain Manufacturing OS and QMS to ensure absolute quality assurance from the most efficient processes.
• To deliver manufacturing process documentation and training in line with business training standards.
• Design layout for new manufacturing cells using lean principals.
• Develop and maintain a Manufacturing Execution System to ensure full traceability and No Fault Forward for all products.
• Analyse MES data and performance metrics to monitor production efficiency, identify trends, and drive performance improvements.
• Drive I4.0 and I5.0 vision for the manufacturing environment – striving for a lights out, fully automated composite manufacturing plant.

What do we need from you? 

• Qualified to HND level or equivalent experience in an engineering discipline. Degree level preferrable.
• 0 – 3 years of industry experience preferable.
• Strong working knowledge of 3D CAD applications and mechanical design.
• Good knowledge of manufacturing & machining process.
• Experience with automated manufacturing equipment – incorporating robotics an advantage.
• Knowledge of lean manufacturing principles, methodologies, and tools (e.g., Six Sigma, Kaizen, 5S).
• Knowledge of APQP and QMS systems in manufacturing.
• Experience with process optimization, value stream mapping, and root cause analysis techniques.
• Proficiency in data analysis and statistical tools (e.g., Excel, Minitab, Power BI) to analyse manufacturing data and performance metrics.
• Excellent project management skills, with the ability to lead cross-functional teams and drive projects to completion on schedule and within budget.
• Working knowledge of ISO and TS quality standards.
• Strong communication and interpersonal skills, with the ability to effectively collaborate with stakeholders at all levels of the organization.
• Self-driven and able to work autonomously.

Knowledge of composite materials considered advantageous.

Why iCOMAT?

• Competitive Salary & Benefits: We offer a comprehensive benefits package, including private healthcare, pension scheme, and employee stock options under our EMI Scheme.
• Career Growth Opportunities: Join us at a pivotal time as we scale up, offering unmatched professional growth opportunities in the rapidly advancing field of composite materials.
• Innovation-Focused Culture: We pride ourselves on our inclusive, forward-thinking work environment. Recognized by Bloomberg as a "UK Startup to Watch," iCOMAT celebrates diversity and encourages all applicants, regardless of background, to apply.
• Global Impact: Be a part of our mission to redefine lightweight structures for the automotive, aerospace, and space industries, working with some of the most influential companies worldwide.

Ready to be part of something big?Apply nowto learn more and join us on our exciting journey!