At ZeroAvia, we’re clean sky thinkers. For the world to achieve truly clean, guilt-free flight, we need a scalable solution; hydrogen-electric powertrains. As a leader in zero-emission aviation and a UK Jet Zero Council member, we’re designing and commercialising hydrogen-powered solutions that will positively impact the future of aviation, global connectivity, and the world.

As an Aerospace Process Engineer at ZeroAvia, you will play a crucial role in our high-temperature proton-exchange membrane (HTPEM) fuel cell system development team. Reporting to the Head of HTPEM Division, you with a team of engineers will be responsible for designing and developing hydrogen and air gas feeding systems, as well as creating simulation models for fuel cell components and systems.

This role is a great opportunity for candidates looking to apply their technical expertise and leadership skills to a cutting-edge field with significant potential for growth. This position is important for the company as it enables the development of high-performance and cost-effective fuel cell systems, which are critical for achieving a sustainable energy future

Requirements

Main Responsibilities:

• Design, develop and validate piping & instrumentation diagrams for test rig and test stations as well as for aviation hydrogen fuel systems.
• Proving requirements for the components used in gaseous systems. Searching and selecting components. Clarification and coordination of parameters of selected components with the manufacturer.
• Performing all necessary calculations of gaseous systems to ensure that the system meets all necessary requirements.
• Provide technical support to a team of engineers who are responsible for conducting analytical studies and simulations to support the development of fuel cell systems.
• Taking an active part in commissioning of the test rigs, setting up and calibrating gas systems. Calibration and tuning of the hydrogen gas system for aerospace systems.
• Collaborate with other engineers and scientists to identify key design parameters and optimize fuel cell system performance.
• Analysing test results to inform design decisions and identify areas for further system improvement.
• Develop and maintain simulation software tools and workflows to support ongoing research and development activities.
• Participate in technical meetings and presentations to communicate simulation results and progress to project stakeholders.
• Stay up-to-date with the latest advances in fuel cell technology and simulation tools and techniques, and identify opportunities for their application in current and future projects.
• Ensuring compliance: Ensuring that analytical work is conducted in compliance with company policies, procedures, and industry standards.

Experience and qualifications:

• Bachelor's or Master's (or equivalent) degree in Mechanical Engineering, Chemical Engineering, or a related field.
• 5+ years of experience in simulation and modelling high complexity systems in aerospace, automotive, or similar industries. Experience in aviation fuel systems as an advance.
• Strong proficiency in simulation tools such as Simcenter Amesim or similar.
• Strong knowledge of mathematics, physics, and engineering principles.
• Expertise in simulation software development and programming languages such as C++, Python, or MATLAB.
• Excellent problem-solving skills and ability to work independently and as part of a team
• Strong communication and presentation skills to effectively convey technical information to both technical and non-technical audiences.
• Experience in collaborating with other departments such as design, testing, and manufacturing to ensure that analytical work aligns with project objectives and requirements.

Diversity and Inclusion

ZeroAvia is an equal opportunity employer and as a young company in the aviation industry, we value diversity and need people of different backgrounds that bring a plethora of skills, perspectives, and mindsets to the table that can spur originality, imagination, and creativity. We do not discriminate based on race, religion, colour, national origin, sex, gender expression, sexual orientation, age, marital status, veteran status or disability status.

Benefits

• Stock Options
• Relocation support
• ️ Holiday: 25 Days + Public Holidays
• Kemble Location: Free Lunch
• EV Club and Kemble Free EV Charging
• ️ Flying Club: 5 free hours of flying lessons + Discount on Pilots License (PPL)
• ‍⚕️ Private Healthcare: Plus Dental, Optical, Mental health support
• Salary sacrifice schemes: EV Club, Curry's Tech, Cycle to Work and Ikea Furniture
• Weekly Spot Bonuses
• ‍⚖️ Income protection and Legal support